Film & Bag Capture Systems
Plastic films and bags pose persistent challenges for Material Recovery Facilities, contaminating other materials, causing downtime, and creating safety hazards. These materials often wrap around shafts and disc screens, leading to operational inefficiencies and reducing the quality of recycled bales. The AES Film & Bag Capture System offers an innovative solution that improves safety, efficiency, and productivity in handling plastic films and bags.
Leveraging cutting-edge air conveyance technology, the system facilitates the efficient removal and collection of film contaminants from valuable recyclables. Designed for seamless integration, it minimizes operational disruptions, reduces equipment wear, and enhances employee safety by eliminating film accumulation on platforms and walkways. With precision isolation of films and bags, the system simplifies recycling processes and reduces bale contamination.
Backed by industry-leading technology and expert support, the AES Film & Bag Capture System helps facilities eliminate plastic film challenges like wrapping and jamming, enhance operational performance, and maintain safer, cleaner workspaces for better recycling outcomes. Want to dive deeper into the benefits of the AES Film & Bag Capture System? Download the Film & Bag Capture System Brochure to explore how it can transform your facility.
System Components
The AES Film & Bag Capture System includes advanced components to enhance efficiency, safety, and productivity:
Collection
- Vacuum Pick-Up Hoods
- Heavy Duty Ducting
- Optional AI-powered optical sorter or robotic arm
Separation
- AirShark™ Air Material Separator
- Download the AirShark™ Brochure
- High Capacity Air Handling Fan
Control & Management
- Auger Bag Compactor
- Electrical Control Panel
Together, these components streamline film and bag handling, reduce contamination, and simplify recycling workflows.
Enhanced Separation
The AES Film & Bag Capture System delivers superior separation performance, effectively isolating plastic films from other materials. By reducing contamination during the sorting process, the system ensures that recyclable bales meet higher quality standards, maximizing their value and improving your facility’s efficiency.
No Film Wrapping
Say goodbye to jams and equipment damage caused by plastic film wrapping around shafts and disc screens. The system’s strategically placed vacuum pick-up hoods capture films and bags without direct contact with moving components, keeping your equipment running smoothly and reducing maintenance costs.
Easy Integration
The Film & Bag Capture System is designed to retrofit seamlessly into your existing facility with minimal disruption. Its modular components adapt to a wide range of layouts, allowing you to enhance your operations without significant modifications or downtime. The overhead conveyance ducting offers versatile installation options, allowing easy connection to film capture locations of your choice, including outdoors, for streamlined material handling and disposition.
Optional AI Add-ons
Upgrade to a fully automated system by integrating with your existing AI components, or choose from our optical sorter or robotic arm add-ons for a fully automated sorting process.
Turnkey Installation
From initial assessment to commissioning, AES provides a hassle-free installation process. Our expert team ensures a smooth transition by handling everything, including system setup and operator training, so you can immediately start experiencing the benefits of improved film and bag management.