The AES AirShark™ rotary air material separator offers a high air handling capacity in a compact footprint, and is designed for both indoor and outdoor applications. An alternative to traditional screen separators and bulky cyclones, the AirShark is a simple and effective way to separate material waste and manufacturing byproducts from the airstream from paper to plastic, and more.
The AES AirShark™ rotary air material separator offers a high air handling capacity in a compact footprint, and is designed for both indoor and outdoor applications. An alternative to traditional screen separators and bulky cyclones, the AirShark™ is a simple and effective way to separate material waste and manufacturing byproducts from the airstream from paper to plastic, and more.

The AES AirShark™ is a high-capacity rotary air material separator designed to efficiently remove trim scrap, light fractions, and manufacturing byproducts from pneumatic conveying systems.
Built as a compact alternative to bulky cyclones and traditional screen separators, the AirShark delivers consistent material separation while maintaining optimal airflow for system performance.
Media | AirShark Specs | FAQ’s
The AirShark Rotary Air Separator is used in high-volume air conveyance systems where scrap, trim, and production waste must be separated from the airstream before baling, compacting, collection, or downstream handling.
Separate paper trim, edge waste, and lightweight production scrap from high-volume conveyance air before material reaches balers or compactors.
Support corrugated converting operations by removing die cut waste, board trim, and loose scrap from the air conveyance stream.
Separate paper trim, skeletal scrap and finishing waste from presses, die cutters, and bindery equipment.
Separate flexible films, foils, bags, and light plastic scrap from conveyance air before diverting to baling, densifying or reprocessing equipment.
Conveyance air can be exhausted to atmosphere or returned to the plant after secondary filtration, keeping plants cleaner. The AirShark may eliminate the need for expensive dust collectors in some applications.
Integrate with fans, ductwork, fresh air intake systems, compactors, balers, controls, and other equipment as part of a complete AES system.
The AirShark efficiently separates a wide range of lightweight materials, including paper trim, corrugated waste, plastic film, nonwovens, and packaging byproducts. It’s also used in EV battery manufacturing for film capture and in MRF applications for plastic bags and light fractions, delivering consistent performance across diverse scrap and recycling streams.
Explore available models, airflow capacity, dimensions, and motor requirements to find the right AirShark configuration for your recycling operations.

| Model | AS-10 | AS-20 | AS-32 | AS-48 | AS-64 |
|---|---|---|---|---|---|
CFM | 10,000 | 20,000 | 32,000 | 48,000 | 64,000 |
Motor Size | 2 HP | 5 HP | 5 HP | 7.5 HP | 7.5 HP |
Inlet Dim. | 19" x 20" | 16" x 28" | 58" x 28" | 75" x 28" | 90" x 28" |
Outlet Dim. | 36" x 19" | 45" x 26" | 83" x 26" | 104" x 26" | 119" x 26" |
A | 65" | 83" | 121" | 142" | 157" |
B | 48" | 64" | 64" | 64" | 64" |
C | 44" | 59" | 59" | 59" | 59" |
D | 20" | 28" | 28" | 28" | 28" |
E | 19" | 26" | 26" | 26" | 26" |
Weight | 1,500 lbs | 2,700 lbs | 3,200 lbs | 3,900 lbs | 4,600 lbs |
Explore frequently asked questions covering AirShark operation, applications, sizing, and installation requirements.
The AirShark is a high-capacity air material separator designed to remove waste materials from an airstream in industrial recycling and manufacturing environments. It efficiently performs waste separation for materials such as plastic films and foils, paper trim, corrugated scrap, and other production byproducts while maintaining consistent airflow performance.
The AirShark uses engineered airflow patterns and rotational dynamics to perform precise air separation. As material enters the unit through a pneumatic conveying system, scrap materials are separated from the air stream and discharged into a baler or compactor, while conveyance air is returned to the atmosphere or filtered and returned to the facility. This controlled air separation process supports efficient industrial recycling and a stable plant air balance.
The AirShark is typically fed through a pneumatic conveying system that transports scrap material via air conveyance from process equipment directly into the separator. AES designs and installs complete pneumatic conveying systems to ensure proper airflow, optimized waste separation, and reliable system performance.
In many applications, yes. The AirShark provides high-efficiency air separation in a more compact footprint than traditional cyclone separators. It is ideal for many types of trim and scrap, and especially effective in industrial recycling environments that handle lightweight foils, films, and other light fraction materials. The AirShark offers consistent, jam-free waste separation without the size and maintenance demands of bulky cyclones.
Unlike typical screen separators that are prone to clogs and jams, the AirShark uses heavy-gauge stainless steel screens equipped with heavy-duty wipers to ensure a continual flow of air across the screen. This reduces clogging, wear, and maintenance downtime. For facilities focused on continuous industrial recycling operations, airflow-based waste separation provides a cleaner and more reliable alternative.
Yes. The AirShark is frequently used as part of a plastic film recycling machine system within industrial recycling facilities. It serves as an effective air separator for recovering lightweight plastic films, foils, and lightweight fractions transported through pneumatic conveying systems, decreasing bale contamination while improving material recovery rates and operational efficiency.
The AirShark is engineered to separate a wide range of materials, including plastic films, foils, and substrates, paper trim, fiber waste, corrugated packaging scrap, and other manufacturing byproducts. Its high air handling capacity and robust engineering make it particularly effective for applications where efficient waste separation from an air stream is critical to industrial recycling and overall operational performance.
AES delivers integrated solutions for scrap, trim, and dust handling, combining system design, equipment, and long-term support to improve performance and reliability.
We design, build, and support complete systems tailored to your operation, providing a single source for equipment, installation, and service.
For over 30 years, AES has partnered with manufacturers to improve efficiency, increase productivity, and support long-term operational performance.

Service and delivery capabilities that support facilities across the country, wherever you operate.
Quick access to essential parts and components helps reduce downtime and keep your system running smoothly.
Our experienced technicians provide fast, dependable repairs to keep your systems operating without disruption.
Routine service and proactive support help prevent costly failures before they impact your operation.










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