SMART Controls & Motor Control Centers

MCC Solutions for Conveyors, Balers, and Recycling Systems

Motor Control Centers (MCCs) streamline automation in materials recovery systems by centralizing control of motors for conveyors, shredders, and separators. Featuring advanced technologies like variable frequency drives (VFDs) and programmable logic controllers (PLCs), MCCs optimize efficiency, reduce energy use, and ensure seamless operation. Tailored for reliability and performance, our MCC solutions empower facilities to enhance productivity and sustainability.

SMART Controls & Motor Control Centers

MCC Solutions for Conveyors, Balers, and Recycling Systems

Motor Control Centers (MCCs) streamline automation in materials recovery systems by centralizing control of motors for conveyors, shredders, and separators. Featuring advanced technologies like variable frequency drives (VFDs) and programmable logic controllers (PLCs), MCCs optimize efficiency, reduce energy use, and ensure seamless operation. Tailored for reliability and performance, our MCC solutions empower facilities to enhance productivity and sustainability.

Baler control center panel
Baler control center panel

Intelligent Automation For Material Recovery Systems

AES designs custom Motor Control Centers and control systems for material recovery equipment such as balers, compactors, conveyors, pneumatic air material separators, and related downstream equipment. These controls help coordinate equipment operation, monitor system performance, and connect with upstream or downstream controls when the process requires a more integrated approach.

Our SMART Controls, or System Monitoring and Reporting Technology, are designed to monitor, display, and report equipment energy usage throughout the day. By using programmed controls and variable frequency drives, SMART Controls can help facilities manage power demand, support more consistent equipment operation, and get better performance from their material recovery system.

Standard MCC & SMART Control Options

  • Turnkey Electrical Control Systems
  • Power Distribution
  • PLC Programming
  • Touchscreens (HMI)
  • Variable Frequency Drives
  • Remote Communications
  • Fire & Explosion Protection Systems
  • Monitoring & Alarm
  • UL & CSA Approvals

Motor Control Center Applications by System Type

Motor control centers are used in industrial systems where multiple motors, drives, starters, and controls need to operate together as part of one coordinated equipment layout.

Conveyor Systems

Coordinate conveyor motors, speed controls, starters, and sequencing across sorting, transfer, infeed, and discharge lines.

Air Conveyance

Support fans, blowers, separators, dampers, and related equipment used to move material through pneumatic systems.

Dust Collection

Manage collector motors, rotary airlocks, fan controls, filter cleaning cycles, and connected dust handling equipment.

Baling & Compaction

Help control balers, compactors, feed conveyors, discharge equipment, and safety interlocks from one organized panel.

Shredding & Size Reduction

Integrate heavy-duty shredders, grinders, and pulverizers with motor load controls, conveyors, and support equipment.

Integrated System Support

Bring multiple equipment controls into one system for safer operation, easier troubleshooting, and more reliable performance.

MCC & SMART Control Project Examples

View examples of AES motor control centers, electrical control panels, SMART Control systems, and related control equipment used in material recovery and industrial processing applications. These images show how controls can be configured for different equipment layouts, monitoring needs, power requirements, and system integration goals.

SMART Controls & MCC FAQ’s

Explore frequently asked questions about AES SMART Controls and Motor Control Centers, including automation capabilities, system integration, monitoring technology, electrical design, and installation support.

AES SMART Controls and MCC systems are custom-engineered automation platforms designed to control, monitor, and optimize material recovery equipment such as conveyors, shredders, balers, compactors, and separators. They centralize motor control and system communication for improved operational efficiency.

SMART Controls continuously monitor system activity, energy usage, alarms, and equipment status in real time. Using PLC programming and VFD technology, they help improve throughput, reduce downtime, and optimize overall system efficiency.

AES MCC systems can integrate a wide range of equipment, including conveyors, shredders, air separators, compactors, balers, dust collection systems, pneumatic conveying systems, and other material handling components.

Yes. AES SMART Controls can include remote communication and monitoring capabilities that allow operators and maintenance teams to track system performance, receive alerts, and troubleshoot equipment remotely.

AES provides turnkey electrical control solutions that may include PLC programming, HMI interfaces, motor starters, VFD integration, power distribution, safety controls, and complete system automation design.

Yes. AES systems use variable frequency drives and intelligent programming to reduce unnecessary power usage, minimize peak demand charges, and improve overall energy efficiency throughout plant operations.

Absolutely. Every AES SMART Controls and MCC system is custom designed to match the operational requirements, equipment layout, production goals, and automation needs of each individual facility.

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Why Choose AES?

Your Partner For Integrated Scrap Management and Recycling Systems

AES delivers integrated solutions for scrap, trim, and dust handling, combining system design, equipment, and long-term support to improve performance and reliability.

We design, build, and support complete systems tailored to your operation, providing a single source for equipment, installation, and service.

For over 30 years, AES has partnered with manufacturers to improve efficiency, increase productivity, and support long-term operational performance.

AES Service Van

Service and delivery capabilities that support facilities across the country, wherever you operate.

Quick access to essential parts and components helps reduce downtime and keep your system running smoothly.

Our experienced technicians provide fast, dependable repairs to keep your systems operating without disruption.

Routine service and proactive support help prevent costly failures before they impact your operation.

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